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How Ultralytics YOLO11 can help the oil and gas sector

See how computer vision in oil and gas, powered by models like Ultralytics YOLO11, enables real-time monitoring and accelerates data-driven decisions.

A lot of the energy we use today still comes from oil and gas. It fuels our cars, powers our homes, and keeps industries moving. Behind this steady energy supply is a complex network of operations that requires constant monitoring to stay safe and efficient.

For instance, there are pipelines that stretch across remote areas and massive industrial plants running day and night. Traditionally, monitoring these operations relied on manual inspections. While this approach has worked for years, it is slow, labor-intensive, and may miss early signs of problems.

That’s exactly why AI, particularly computer vision, is now being integrated into these processes. Computer vision is a branch of AI that makes it possible for machines to automatically analyze images and video, helping detect issues earlier, reduce manual effort, and improve overall reliability. It’s especially useful in environments like oil and gas, where fast, accurate decisions can prevent downtime and improve safety.

Computer vision models like Ultralytics YOLO11 make this possible. YOLO11 supports tasks like object detection, instance segmentation, and pose estimation, which are key functions for identifying equipment, detecting leaks, monitoring safety conditions, and tracking activity on-site.

Fig 1. An example of using YOLO11 to detect smoke.

In this article, we’ll explore how YOLO11 is helping the oil and gas industry turn visual data into quicker decisions, safer operations, and more efficient monitoring.

The need for computer vision in oil and gas

Oil and gas sites have relied on inspectors walking the grounds, checking gauges, reviewing footage, and ensuring everything appears to be operating as expected for a long time. It’s a system built on routine and experience.

However, today, sites are bigger, busier, and often more remote. Inspection teams are expected to cover more ground, often with fewer resources. Inspections that used to take hours can now take days, and even then, it’s easy to miss small issues that could turn into bigger problems.

On top of that, oil and gas sites are now collecting far more visual data than before. With drones, cameras, and sensors running continuously, there's a growing amount of untapped information that computer vision can help analyze and put to use.

Fig 2. The need for computer vision in oil and gas. Image by author.

How is computer vision used in oil and gas workflows?

The oil and gas industry involves several key processes, such as drilling, pipeline monitoring, equipment maintenance, and safety checks. Many of these tasks can be automated with the help of computer vision. For instance, object detection is a computer vision task that automatically identifies and locates specific objects in images or video.

YOLO11 supports tasks like object detection and can be custom-trained to detect specific objects. Take, for example, a system that monitors the condition of heavy machinery on-site. YOLO11 can be trained to recognize and track equipment like pumps, valves, or turbines in real time. 

To do this, the first step is to collect image or video data from the worksite using sources like drones, fixed surveillance cameras, or handheld devices. These images are then labeled so that every visible valve, pump, or turbine in the images is highlighted and tagged accordingly. 

This labeled dataset is then used to train YOLO11 so it can learn what each type of equipment looks like. If the goal is to detect signs of potential issues, such as unusual movement, visible damage, or signs of overheating, the dataset should also include labeled examples of these conditions.

Once trained, the model can help with monitoring machinery. This enables operators to respond quickly, helping prevent unexpected failures, reduce downtime, and improve overall maintenance efficiency.

Applications of YOLO11 in the oil and gas industry

Now that we have a better understanding of how computer vision can be applied in the oil and gas sector, let's take a closer look at a few real-world applications where YOLO11 can play a key role.

Automated leak detection using AI and YOLO11

Oil leaks and spills can cause serious problems if not detected early. Even a small leak can damage equipment, create safety risks for workers, or cause harm to the environment. These issues often start with subtle signs, like fluid pooling near a pipe or a faint mist, that are easy to miss, especially in large or remote facilities.

YOLO11 can step in and help with analyzing video streams from site cameras and spot early signs of trouble in real-time. It can be used to detect oil spreading on the ground and fluid gathering near valves.

When an anomaly is detected, YOLO11 can highlight the exact location in the video using a bounding box, enabling teams to quickly assess and respond. By providing real-time insights, it reduces the risk of damage and supports safer, more efficient operations, without relying solely on manual inspections.

Pipeline corrosion detection with YOLO11

Corrosion is an issue that slowly creeps onto pipelines, storage tanks, and other metal structures at oil and gas sites. It happens when metal is exposed to moisture, chemicals, or changing weather, gradually wearing down the surface. If it’s not caught early, corrosion can lead to leaks, equipment failure, safety risks, and expensive repairs.

Typically, spotting early signs of corrosion like rust, pitting, or discoloration on metal surfaces involves sending workers out to inspect equipment that is often across large or hard-to-reach areas. This can be time-consuming, and sometimes, early signs of damage aren't easy to see.

Fig 3. Different types of corrosion that occur on oil and gas pipelines. 

YOLO11’s instance segmentation capabilities can make it easier to spot and understand corrosion problems. Instead of just drawing a box around a general area, instance segmentation can be used to outline the exact shape and location of each corroded spot - even if there are several close together. With this level of detail, maintenance teams can respond faster, focus on the right areas, and avoid bigger problems down the line.

Intelligent drilling site surveillance driven by YOLO11

Drilling sites are active, high-pressure environments where people and heavy machinery work closely together. Equipment like drilling rigs, excavators, pump trucks, and tanker trucks are constantly moving through the area, often on tight schedules and in shared spaces. With so much happening at once, it can be difficult to keep track of everything manually and ensure that operations stay safe and organized.

However, with YOLO11’s support for object tracking, a computer vision task that follows the movement of specific objects across video frames, monitoring equipment and personnel in real time is much more streamlined. YOLO11 can detect different types of equipment across the site and track where each machine is at any given moment. 

Fig 4. Using YOLO11 to detect a worker near heavy machinery.

By doing so, it can spot vehicles that are out of place, detect workers in shared or restricted zones, and even identify early signs of problems like fluid spills or blocked pathways. By providing a clear, real-time view of site activity, YOLO11 helps teams stay ahead of potential issues. It supports safer operations by catching risks early and improves coordination by making it easier to plan tasks, avoid slowdowns, and keep the entire site running smoothly.

Benefits of using YOLO11 in oil and gas applications

Compared to manual inspections, systems powered by YOLO11 provide a faster, more reliable way to manage visual monitoring across oil and gas operations. Here are some of the key benefits of using YOLO11 in oil and gas operations, where real-time awareness, safety, and efficiency are critical to success:

  • Environmental compliance support: Monitoring flare behavior, emissions, and spills helps teams stay aligned with environmental regulations and avoid costly violations.
  • 24/7 monitoring capability: Unlike manual inspections, Vision AI solutions can operate continuously, offering constant oversight even during nights, weekends, or low-staffed shifts.
  • Cost efficiency over time: While upfront deployment may require investment, automation significantly reduces long-term labor and downtime costs.
  • Scalable across locations: From single sites to multiple remote facilities, YOLO11 can be deployed widely without adding more staff on the ground.

Limitations of using Vision AI in oil and gas usecases

While implementing computer vision solutions, there are also a few key considerations to keep in mind. Here’s a look at some of the factors to consider when using Vision AI in oil and gas operations:

  • Lighting challenges: Poor or inconsistent lighting, especially in remote or low-light areas, can impact the quality of visual data and make detection less reliable.
  • Environmental conditions: Harsh weather conditions like rain, snow, or fog can hinder the performance of Vision AI systems, reducing detection accuracy.
  • System maintenance: Regular maintenance and calibration are necessary to ensure Vision AI systems continue to function properly and deliver accurate results.
  • Integration complexity: Integrating vision AI into existing infrastructure can be complex and time-consuming, requiring additional resources for seamless deployment.

Key takeaways

The oil and gas industry is quickly adopting AI to make operations safer and more efficient. With computer vision technology, tasks that used to rely on manual inspections are becoming faster and more accurate. 

Vision AI models like YOLO11 can detect problems earlier, improving safety and reducing costs. As computer vision continues to improve, the oil and gas industry is set to see even greater benefits in terms of safety and efficiency.

Join our community and check out our GitHub repository to learn more about computer vision models. Explore our solutions pages to get insights into innovations like computer vision in manufacturing and AI in logistics. Take a look at our licensing options and get started with Vision AI today!

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